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Pneumatic Horizontal Press, "PN-ZETA TOP"

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Pneumatic Horizontal Press, "PN-ZETA TOP"

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Description
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The Zambelli PN-Zeta TOP Horizontal Pneumatic Press is constructed entirely of AISI 304 stainless steel. Through a soft and gentle pressing of the membrane, the Pneumatic Press has the ability to extract juice from whole grape clusters, destemmed whole grapes, and fermented and/or crushed grapes at a very high hourly output. The press tanks are entirely closed, thus limiting the oxidation of the product and guaranteeing a very high quality of must. The flow of the juice takes place through inner drains and through the perforated loading door. The control board contains both a touchscreen PLC unit for automatic operation, as well as a physical pressure gauge and individual controls for each step of the pressing process for manual operation. The sliding Must Collection Bin is outfitted with a float sensor used to control the operator's transfer pump and prevent it from dry-running.

Material can be loaded into the press manually through the sliding drum doors. The press can also be filled automatically via the tri-clamp intake port. The intake port contains a built-in pressure to control that controls the operation of the transfer pump to ensure that the drum is not overfilled and the pump is not run dry. Automatic Fill mode features two filling options- "Intermittent", in which the drum alternates between a set number of clockwise & counter-clockwise rotations with set pauses between each rotation; and "Continuous", in which the drum continuously rotates until it is filled to 3/4 of its maximum capacity.

The control unit is loaded with 3 preset Pressing Programs (Normal, Slow, & Rapid) in which the Pressure, Press Time, Delta (allowable drop in pressure before membrane reinflates to set Pressure), Drum Rotations, Phase Time/Cycles (number of Working Cycles performed within an Operating Phase) are adjustable. All three Programs contain 3 - 4 Phases, consisting of 3 - 4 Cycles each. The PN-Zeta TOP also has three customizable Program Categories, each capable of storing up to five separate custom Pressing Programs.

PROGRAM A "CLASSIC"
Each Program is capable of 6 separate Operating Phases. The membrane expands at a consistent rate until it reaches the set Pressure and is held for the set Press Time, then deflates (the compressor reinflates the membrane if the pressure drops below the set Delta). Once the membrane is deflated, the Drum performs the set number of clockwise & counter-clockwise Rotations, completing one full Working Cycle. The Length of a single Phase can be set for a specific period of time, or set for a number of completed Cycles.

PROGRAM C "SPARKLING"
Each Program is capable of 3 separate Operating Phases. The membrane expands incrementally, with a maximum of 6 "steps" (increments) per Working Cycle. Each step has its own customizable Pressure, Press Time, & Delta that must be set. Once the final step has been achieved, the membrane is deflated and the Drum performs the set number of clockwise & counter-clockwise Rotations, completing one full Working Cycle. The Length of a single Phase can be set for a specific period of time, or set for a number of completed Cycles.

PROGRAM B "MIX"
Operating Phases alternate between "Classic" Pressing (A) and "Sparkling" Pressing (C) with a maximum of 3 Operating Phases per Program.

DETAILS

Capable of pressing whole clusters, destemmed and fermented grapes (see chart below)
Manual or Automatic Filling
2 Automatic Fill Modes (Intermittent and Continuous)
3 Preset Pressing Programs (Normal, Slow, & Rapid)
3 Customizable Pressing Programs with 5 Memory Slots each (Classic, Sparkling, & Mix)
0.1 - 3 Bar operating pressure
Self-Braking Geared Motor
Quiet-run Compressor and Fan
Intake Ball Valve with Pressure Sensor pre-wired to control inflow transfer pump
Must Collection Tank with Electric Float on pre-wired to control outflow transfer pump
Safety Photocell
Motor (PNZ 14 - 22): 3-Ph, 220v, 60 Hz (PNZ 14 & 17 available in 1-Ph upon request)
Motor (PNZ 27 - 80): 3-Ph, 440v, 60 Hz
Made in Italy

Customizations available upon request:

Watertight Doors for Carbonic Maceration
Open Cylinder without Draining Channels
Custom Frame Height for unloading in bins or on conveyer

	PNZ TOP 14	PNZ TOP 17	PNZ TOP 22	PNZ TOP 27	PNZ TOP 32	PNZ TOP 50	PNZ TOP 80
DRUM VOLUME:	14 HL	17 HL	22 HL	27 HL	32 HL	50 HL	80 HL
LOADING CAPACITY Whole Clusters: Destemmed: Crushed/Fermented:	2200 lb (1000 kg) 4850 lb (2200 kg) 5070 lb (2300 kg)	2650 lb (1200 kg) 5950 lb (2700 kg) 6170 lb (2800 kg)	3530 lb (1600 kg) 7500 lb (3400 kg) 7940 lb (3600 kg)	4410 lb (2000 kg) 9480 lb (4300 kg) 9920 lb (4500 kg)	4850 lb (2200 kg) 10,800 lb (4900 kg) 12,130 lb (5500 kg)	7720 lb (3500 kg) 17,640 lb (8000 kg) 19,840 lb (9000 kg)	12,350 lb (5600 kg) 28,660 lb (13,000 kg) 30,860 lb (14,000 kg)
LOAD DOOR Length: Width:	27.5 in (700 mm) 18.5 in (470 mm)	27.5 in (700 mm) 18.5 in (470 mm)	2 DOORS: 19.5 in (500 mm) 18.5 in (470 mm)	2 DOORS: 19.5 in (500 mm) 18.5 in (470 mm)	2 DOORS: 27.5 in (700 mm) 18.5 in (470 mm)	2 DOORS: 27.5 in (700 mm) 18.5 in (470 mm)	2 DOORS: 27.5 in (700 mm) 18.5 in (470 mm)
PORTS Intake: Discharge:	4.0 in Tri-Clamp 1.5 in Tri-Clamp	4.0 in Tri-Clamp 1.5 in Tri-Clamp	4.0 in Tri-Clamp 1.5 in Tri-Clamp	4.0 in Tri-Clamp 1.5 in Tri-Clamp	4.0 in Tri-Clamp 1.5 in Tri-Clamp	4.0 in Tri-Clamp 1.5 in Tri-Clamp	4.0 in Tri-Clamp 1.5 in Tri-Clamp
TOTAL DIMENSIONS Length: Width: Height:	105 in (2650 mm) 51 in (1300 mm) 61 in (1540 mm)	108 in (2750 mm) 59 in (1500 mm) 63 in (1600 mm)	126 in (3200 mm) 59 in (1500 mm) 65 in (1650 mm)	128 in (3250 mm) 63 in (1600 mm) 70 in (1770 mm)	148 in (3750 mm) 63 in (1600 mm) 71 in (1800 mm)	173 in (4400 mm) 71 in (1800 mm) 86 in (2250 mm)	217 in (5500 mm) 77 in (1950 mm) 95 in (2400 mm)
POWER:	6.2 HP, 3-Ph, 220v	8.5 HP, 3-Ph, 220v	8.5 HP, 3-Ph, 220v	11.5 HP, 3-Ph, 440v	11.5 HP, 3-Ph, 440v	11.5 HP, 3-Ph, 440v	15.5 HP, 3-Ph, 440v
WEIGHT:	1035 lb (470 kg)	1610 lb (730 kg)	1775 lb (805 kg)	2180 lb (988 kg)	3375 lb (1530 kg)	4150 lb (1880 kg)	6615 lb (3000 kg)

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Pneumatic Horizontal Press, "PN-ZETA TOP"

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